COPPER WIRE FOR ELECTRICAL APPLICATIONS
Designation of the material | European Standard (EN) | Composition in % (mass fraction) | ||||||
Min. Cu | Max. Bi | Max. O | Max. Pb | Other elements (please see note) | ||||
Symbolic | Numerical | EN | total max. | excluded | ||||
Cu-ETP | CW004A | EN 13602 | 99.90 | 0.0005 | 0.04 | 0.005 | 0.03 | Ag, O |
Cu-OF | CW008A | EN 13602 | 99.95 | 0.0005 | _ | 0.005 | 0.03 | Ag |
COPPER WIRE FOR GENERAL USES
Designation of the material | European Standard (EN) | Composition in % (mass fraction) | ||||||||||
Min. Cu | Min. P | Max. P | Min. Be | Max. Be | Max. Co | Max. Fe | Max. Ni | Other elements (please see note) | ||||
Symbolic | Numerical | EN | total | excluded | ||||||||
Cu-DHP | CW024A | EN 12166 | 99.9 1) | 0.015 | 0.04 | - | - | - | - | - | - | - |
Cu-Be2 | CW101C | EN 12166 | Remainder | - | - | 1.8 | 2.1 | 0.3 | 0.2 | 0.3 | - | 0.6 |
1) Including up to a maximum of 0.015% silver.
NOTE - The total of other elements (other than copper) is defined as the sum of Ag, As, Bi, Cd, Co, Cr, Fe, Mn, Ni, O, P, Pb, S, Sb, Se, Si, Sn, Te and Zn, subject to the exclusion of any individual elements specified.
At VINCO we are specialists in the supply of high quality wire manufactured with the best materials. In terms of uses and applications, we differentiate between two options:
The mechanical characteristics are included in the corresponding section of the product sheet and are differentiated according to the type of application. In the case of copper wires for electrical applications, the diameter, tensile strength and elongation are specified for uncoated wire. The mechanical characteristics detailed for general purpose wires are nominal diameter, tensile strength and conventional yield strength at 0.2%.
The copper wires we have available at VINCO can be supplied with a variety of surface finishes so that you can make use of the material in different applications: tinned, nickel plated and others under commercial consultation.
In the tolerances section of the product data sheet you will find three classifications referring to diameter tolerances and length tolerances: diameter tolerances for round wires are subject to the EN 12166 Standard which applies to general purpose wires made of copper and copper alloys. Diameter tolerances for round and drawn wires intended for the manufacture of electrical conductors are established according to EN 13602. Finally, length tolerances are divided into wires with a length of less than 1000 mm and those between 1000 and 4000 mm.
VINCO offers you a variety of packaging options for copper wires as summarized in the following table:
Packaging format | Maximum weight in kg |
Roll | 500 |
Coil Z | 800 |
DIN 160 plastic trolley | 7 |
Rods | - |
In addition to these packaging options, you can also request at the time of order the type of palletizing that best suits your company's needs: pallet type - square or europallet - together with the orientation of the reels - horizontal or vertical axis. In addition, we provide our customers with protection elements such as covers, VCI damp-proof paper, VCI damp-proof plastic, phytosanitary packaging, maritime packaging and damp-proof bags.
EUROPEAN (EN) | AMERICAN ASTM | JAPANESE (JIS) | CHINESE GB |
Cu-ETP | C11000 | C1100 | - |
Cu-OF | C10200 | C1020 | - |
Cu-DHP | C12200 | C1220 / C1221 | - |
Cu-Be2 | - | - | - |
Mechanical properties EN 13602
Designations | Nominal diameter | Tensile strength Rm | Elongation | |||
mm | N/mm² | At or A200 mm | ||||
Material | Metallurgical condition a) | above | up to & including | min. | ||
Symbolic | Numerical | min. % | ||||
A010 | 0.04 b) | 0.08 | (200) | 10 | ||
A015 | 0.08 | 0.16 | (200) | 15 | ||
A021 | 0.16 | 0.32 | (200) | 21 | ||
A022 | 0.32 | 0.50 | (200) | 22 | ||
A024 | 0.50 | 1.00 | (200) | 24 | ||
A026 | 1.00 | 1.50 | (200) | 26 | ||
A028 | 1.50 | 3.00 | (200) | 28 | ||
A033 | 3.00 | 5.00 | (200) | 33 | ||
Cu-ETP Cu-OF | CW004A CW008A | R460 | 0.16 | 1.12 | 460 | - |
R440 | 1.12 | 1.50 | 440 | - | ||
R430 | 1.50 | 2.00 | 430 | - | ||
R420 | 2.00 | 2.40 | 420 | - | ||
R400 | 2.40 | 3.00 | 400 | - | ||
R390 | 3.00 | 3.55 | 390 | - | ||
R380 | 3.55 | 4.00 | 380 | - | ||
R370 | 4.00 | 4.50 | 370 | - | ||
R360 | 4.50 | 5.00 | 360 | - |
NOTE - The values in brackets are not required by this standard, they are given for information purposes only.
a) The metallurgical conditions specified as A… fall under the "annealed" category and those specified as R… the "cold drawn" category.
b) Including the value 0.04
Mechanical properties EN 12166
Designations | Nominal diameter | Tensile strength Rm | Conventional yield strength at 0.2% Rp0.2 | |||||
mm | N/mm² | |||||||
Material | Metallurgical condition | from | above | to | min. | max. | N/mm² | |
Symbolic | Numerical | |||||||
M | ||||||||
R200 | 1.5 | - | 20.0 | 200 | 270 | (60) | ||
H040 | 1.5 | - | 20.0 | - | - | - | ||
R270 | 1.0 | - | 8.0 | 270 | - | (250) | ||
H065 | 1.0 | - | 8.0 | - | - | - | ||
R250 | - | 8.0 | 20.0 | 250 | - | (230) | ||
H055 | - | 8.0 | 20.0 | - | - | - | ||
Cu-DHP | CW024A | |||||||
R330 | 1.0 | - | 8.0 | 330 | - | (290) | ||
H090 | 1.0 | - | 8.0 | - | - | - | ||
R300 | - | 8.0 | 15.0 | 300 | - | (250) | ||
H090 | - | 8.0 | 15.0 | - | - | - | ||
R400 | 1.0 | - | 8.0 | 400 | - | (360) | ||
H105 | 1.0 | - | 8.0 | - | - | - | ||
R350 | - | 8.0 | 12.0 | 350 | - | (320) | ||
H105 | - | 8.0 | 12.0 | - | - | - | ||
R390 | 0.2 | - | 1.0 | 390 | 540 | (220) | ||
R410 | - | 1.0 | 10.0 | 410 | 540 | (200) | ||
H090 | 0.2 | - | 10.0 | - | - | - | ||
R550 | 1.0 | - | 10.0 | 510 | 610 | (485) | ||
H120 | 1.0 | - | 10.0 | - | - | - | ||
R580 | 1.0 | - | 10.0 | 580 | 690 | (570) | ||
H170 | 1.0 | - | 10.0 | - | - | - | ||
R750 | 0.2 | - | 1.0 | 750 | 1140 | (929) | ||
R750 | - | 1.0 | 10.0 | 750 | 1140 | (800) | ||
H220 | 0.2 | - | 10.0 | - | - | - | ||
Cu-Be2 | CW101C | R1130 | 0.2 | - | 1.0 | 1130 | 1350 | (1090) |
R1100 | - | 1.0 | 10.0 | 1103 | 1520 | (1050) | ||
H350 | 0.2 | - | 10.0 | - | - | - | ||
R1190 | 1.0 | - | 10.0 | 1190 | 1450 | (1150) | ||
H360 | 1.0 | - | 10.0 | - | - | - | ||
R1270 | 1.0 | - | 10.0 | 1270 | 1450 | (1250) | ||
H370 | 1.0 | - | 10.0 | - | - | - | ||
R1310 | 0.2 | - | 1.0 | 1310 | 1520 | (1380) | ||
H390 | 0.2 | - | 1.0 | - | - | - | ||
R1310 | - | 1.0 | 10.0 | 1310 | 1520 | (1300) | ||
H380 | - | 1.0 | 10.0 | - | - | - | ||
NOTE 1 - The values in brackets are not required by this standard, they are given for information purposes only.
NOTE 2- 1N/mm² equals 1MPa.
DIAMETER TOLERANCES OF ROUND WIRE EN12166
Nominal Diameter Value | Tolerances | |||||
above | up to & including | Class A | Class B | Class C | Class D | Class E |
- | 0.25 | ± 0.005 | - | - | -0.025;0 | -0.006;0 |
0.25 | 0.5 | ± 0.005 | - | - | -0.03;0 | -0.010;0 |
0.5 | 1.0 | ± 0.012 | - | - | -0.03;0 | -0.014;0 |
1.0 | 2.0 | ± 0.02 | -0.10;0 | -0.05;0 | 0.0 | -0.025;0 |
2.0 | 4.0 | ± 0.03 | -0.10;0 | -0.05;0 | 0.0 | -0.025;0 |
4.0 | 8.0 | ± 0.04 | -0.12;0 | -0.05;0 | -0.05;0 | -0.030;0 |
8.0 | 10.0 | ± 0.06 | -0.15;0 | -0.09;0 | -0.06;0 | -0.035;0 |
10.0 | 18.0 | ± 0.08 | -0.18;0 | -0.11;0 | -0.07;0 | -0.040;0 |
TOLERANCES 13602
nominal diameter | max. diameter tolerance | Max. roundness. | |
above | up to & including | ||
0.08 | 0.25 | ± 0.003mm | 0.006mm |
0.25 | 0.4 | ± 0.004mm | 0.008mm |
0.4 | 5 | ± 1% | 2% |
STANDARD LENGTH TOLERANCES
NOMINAL LENGTH | TOLERANCE |
L < = 1000 mm. | +/- 1 mm. |
1000 < L < = 4000 | - 0mm. / +3 mm. |