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Copper Wire

COPPER WIRE FOR ELECTRICAL APPLICATIONS

COMPOSITION OF Cu-ETP (CW004A) AND Cu-OF (CW008A) COPPER EN 13602
Designation of the material European Standard (EN) Composition in % (mass fraction)
Min. Cu Max. Bi Max. O Max. Pb Other elements (please see note)
Symbolic Numerical EN total max. excluded
Cu-ETP CW004A EN 13602 99.90 0.0005 0.04 0.005 0.03 Ag, O
Cu-OF CW008A EN 13602 99.95 0.0005 _ 0.005 0.03 Ag

 

 

COPPER WIRE FOR GENERAL USES

CHEMICAL COMPOSITION EN 12166
Designation of the material European Standard (EN) Composition in % (mass fraction)
Min. Cu Min. P Max. P Min. Be Max. Be Max. Co Max. Fe Max. Ni Other elements (please see note)
Symbolic Numerical EN total excluded
Cu-DHP CW024A EN 12166 99.9 1) 0.015 0.04 - - - - - - -
Cu-Be2 CW101C EN 12166 Remainder - - 1.8 2.1 0.3 0.2 0.3 - 0.6

1) Including up to a maximum of 0.015% silver.
NOTE - The total of other elements (other than copper) is defined as the sum of Ag, As, Bi, Cd, Co, Cr, Fe, Mn, Ni, O, P, Pb, S, Sb, Se, Si, Sn, Te and Zn, subject to the exclusion of any individual elements specified.

 

Cu-ETP, Cu-OF, Cu-DHP, Cu-DHP, CuBe2 copper wire

 

 

COPPER WIRE: CORROSION RESISTANCE

 

COMPOSITION AND MECHANICAL CHARACTERISTICS

 

At VINCO we are specialists in the supply of high quality wire manufactured with the best materials. In terms of uses and applications, we differentiate between two options:

 

  • Those intended for electrical applications, which are governed by the EN 13602 Standard applicable to round and drawn wires with diameters from 0.04 mm up to and including 5.0 mm. This type of wires are intended for the manufacture of electrical conductors for the production of bare and insulated cables and flexible electric strands as specified in the Standard.

 

  • On the other hand, we also have copper wire for generic applications as indicated in the EN 12166 Standard.

 

The mechanical characteristics are included in the corresponding section of the product sheet and are differentiated according to the type of application. In the case of copper wires for electrical applications, the diameter, tensile strength and elongation are specified for uncoated wire. The mechanical characteristics detailed for general purpose wires are nominal diameter, tensile strength and conventional yield strength at 0.2%.
 

 

 

FINISHES AND TOLERANCES

The copper wires we have available at VINCO can be supplied with a variety of surface finishes so that you can make use of the material in different applications: tinned, nickel plated and others under commercial consultation.

In the tolerances section of the product data sheet you will find three classifications referring to diameter tolerances and length tolerances: diameter tolerances for round wires are subject to the EN 12166 Standard which applies to general purpose wires made of copper and copper alloys. Diameter tolerances for round and drawn wires intended for the manufacture of electrical conductors are established according to EN 13602. Finally, length tolerances are divided into wires with a length of less than 1000 mm and those between 1000 and 4000 mm.

 

 

COPPER WIRE SUPPLY AND PACKAGING

 

VINCO offers you a variety of packaging options for copper wires as summarized in the following table:

Packaging format Maximum weight in kg
Roll 500
Coil Z 800
DIN 160 plastic trolley 7
Rods -

 

In addition to these packaging options, you can also request at the time of order the type of palletizing that best suits your company's needs: pallet type - square or europallet - together with the orientation of the reels - horizontal or vertical axis. In addition, we provide our customers with protection elements such as covers, VCI damp-proof paper, VCI damp-proof plastic, phytosanitary packaging, maritime packaging and damp-proof bags.
 

 

EUROPEAN (EN) AMERICAN ASTM JAPANESE (JIS) CHINESE GB
Cu-ETP C11000 C1100 -
Cu-OF C10200 C1020 -
Cu-DHP C12200 C1220 / C1221 -
Cu-Be2 - - -
 

Mechanical properties EN 13602

Mechanical properties for wires without coatings
Designations Nominal diameter Tensile strength Rm Elongation
mm N/mm² At or A200 mm
Material Metallurgical condition a) above up to & including min.
Symbolic Numerical min. %
    A010 0.04 b) 0.08 (200) 10
    A015 0.08 0.16 (200) 15
    A021 0.16 0.32 (200) 21
    A022 0.32 0.50 (200) 22
    A024 0.50 1.00 (200) 24
    A026 1.00 1.50 (200) 26
    A028 1.50 3.00 (200) 28
    A033 3.00 5.00 (200) 33
Cu-ETP Cu-OF CW004A CW008A R460 0.16 1.12 460 -
    R440 1.12 1.50 440 -
    R430 1.50 2.00 430 -
    R420 2.00 2.40 420 -
    R400 2.40 3.00 400 -
    R390 3.00 3.55 390 -
    R380 3.55 4.00 380 -
    R370 4.00 4.50 370 -
    R360 4.50 5.00 360 -

NOTE - The values in brackets are not required by this standard, they are given for information purposes only.
a) The metallurgical conditions specified as A… fall under the "annealed" category and those specified as R… the "cold drawn" category.
b) Including the value 0.04

 

 

Mechanical properties EN 12166

Designations Nominal diameter Tensile strength Rm Conventional yield strength at 0.2% Rp0.2
mm N/mm²
Material Metallurgical condition from above to min. max. N/mm²
Symbolic Numerical
    M            
                 
    R200 1.5 - 20.0 200 270 (60)
    H040 1.5 - 20.0 - - -
                 
    R270 1.0 - 8.0 270 - (250)
    H065 1.0 - 8.0 - - -
    R250 - 8.0 20.0 250 - (230)
    H055 - 8.0 20.0 - - -
Cu-DHP CW024A              
    R330 1.0 - 8.0 330 - (290)
    H090 1.0 - 8.0 - - -
    R300 - 8.0 15.0 300 - (250)
    H090 - 8.0 15.0 - - -
                 
    R400 1.0 - 8.0 400 - (360)
    H105 1.0 - 8.0 - - -
    R350 - 8.0 12.0 350 - (320)
    H105 - 8.0 12.0 - - -
    R390 0.2 - 1.0 390 540 (220)
    R410 - 1.0 10.0 410 540 (200)
    H090 0.2 - 10.0 - - -
                 
    R550 1.0 - 10.0 510 610 (485)
    H120 1.0 - 10.0 - - -
                 
    R580 1.0 - 10.0 580 690 (570)
    H170 1.0 - 10.0 - - -
                 
    R750 0.2 - 1.0 750 1140 (929)
    R750 - 1.0 10.0 750 1140 (800)
    H220 0.2 - 10.0 - - -
                 
Cu-Be2 CW101C R1130 0.2 - 1.0 1130 1350 (1090)
    R1100 - 1.0 10.0 1103 1520 (1050)
    H350 0.2 - 10.0 - - -
                 
    R1190 1.0 - 10.0 1190 1450 (1150)
    H360 1.0 - 10.0 - - -
                 
    R1270 1.0 - 10.0 1270 1450 (1250)
    H370 1.0 - 10.0 - - -
                 
    R1310 0.2 - 1.0 1310 1520 (1380)
    H390 0.2 - 1.0 - - -
    R1310 - 1.0 10.0 1310 1520 (1300)
    H380 - 1.0 10.0 - - -
                 

NOTE 1 - The values in brackets are not required by this standard, they are given for information purposes only.
NOTE 2- 1N/mm² equals 1MPa.

  • Can be supplied with a tinned or nickel plated surface finish, or others on request. 

 

DIAMETER TOLERANCES OF ROUND WIRE EN12166

Nominal Diameter Value Tolerances
above up to & including Class A Class B Class C Class D Class E
- 0.25 ± 0.005 - - -0.025;0 -0.006;0
0.25 0.5 ± 0.005 - - -0.03;0 -0.010;0
0.5 1.0 ± 0.012 - - -0.03;0 -0.014;0
1.0 2.0 ± 0.02 -0.10;0 -0.05;0 0.0 -0.025;0
2.0 4.0 ± 0.03 -0.10;0 -0.05;0 0.0 -0.025;0
4.0 8.0 ± 0.04 -0.12;0 -0.05;0 -0.05;0 -0.030;0
8.0 10.0 ± 0.06 -0.15;0 -0.09;0 -0.06;0 -0.035;0
10.0 18.0 ± 0.08 -0.18;0 -0.11;0 -0.07;0 -0.040;0

 

TOLERANCES 13602

Diameter tolerances
nominal diameter max. diameter tolerance Max. roundness.
above up to & including
0.08 0.25 ± 0.003mm 0.006mm
0.25 0.4 ± 0.004mm 0.008mm
0.4 5 ± 1% 2%

 

 

STANDARD LENGTH TOLERANCES

NOMINAL LENGTH TOLERANCE
L < = 1000 mm. +/- 1 mm.
1000 < L < = 4000 - 0mm. / +3 mm.
* The data contained in this catalogue are for information purposes only and are not under any circumstances, contractual supply conditions. Errors and omissions excepted.
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